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SA called me now to say the jerkiness is due to a bad transfer case they are replacing under warranty next week after part arrives. I am curious if you have heard of a transfer case causing jerky acceleration or perhaps even being responsible...
A steady vibration that increases with the vehicle’s speed can be caused by worn u-joints or an out of balance driveshaft. Clunking only when starting to move or getting on and off the gas might be loose yokes, bad u-joints or worn transfer case or transmission parts
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No drive train problems or hardware changes/fluid changes other than tranny fluid and engine oil. In other words, i have not changed bearings or checked transfer case fluids since they were not indicated on maintenance schedule. No problems until yesterday driving at highway speeds suddenly developed some vibration felt through shifter.
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You can often get by with a transfer case drop (spacers are included in many lift kits) to lessen your driveshaft angle and get rid of vibrations after the lift. The major “problem” with a transfer case drop is that you lose ground clearance….so, essentially you’re lifting your Jeep up, but then dropping the center down.
What oil should I use in my Borg Warner transfer box? We recommend you use ATF Dextron 2/3 in your Borg Warner transfer box. I have a P38 Range Rover and when I pull off with hard throttle I get a bang bang bang from the transfer case area. This is the chain in the transfer case jumping over the sprockets, needs a rebuild or at least a new chain.